This Greenhouse is easy to build, and would be a great way for you to get an early start every Spring, and then to extend your season in the Fall/Winter. You would be able to grow healthy Vegetables for your Family almost year round (depending on where you live). Here is the info for the greenhouse. With the almost 600% surge in lumber prices, using pallets, and other lower cost items would be the way to build this.
A lot of thought and planning went into the design and construction of this Greenhouse. With cost being one of the number-one constraints for the project, we thought it best to use what we had on hand – pallets, cattle panels, and some new materials to give it good rigidity. We ended up with a Quonset/High-Tunnel-style greenhouse. Estimated Final Cost: $400 Dimensions were 9' x 12.5'. With 2022 prices being higher on materials, I'm not sure what it would equate to now.
The size of greenhouse was largely determined by the construction materials on hand. The big decision was how many cattle panels to use. The panels we had were 50 inches tall and 16 feet long. We originally were only going to use two panels, but you should always go bigger that you think you need or want, so we went with three panels. This gave us 12.5' as the length of our greenhouse. Then for the width we determined that 9' as the base of our arch gave us about 6.5' of head room once we placed the panels on the mini 13" pallet foundation.
You can make the width as wide or as narrow as you like, but keep in mind that too wide a span will not have enough tension in the arch to support itself and a ridge beam will be needed.
After viewing the aftermath of high winds on tarps for cattle panel goat shelters, and hearing stories of people chasing their plastic down the field from their PVC high tunnels, we knew that special consideration was needed for the storms and winds we get in our area. We had to make sure that the covering was tight and would not tear in high winds. To accomplish this, we planned on using 1" x 2" wood strips to pull the plastic tight and secure it. We also added protective end caps (made from 1/2' pipe insulation) on the cattle panel to protect the plastic from puncture holes.
There are three types of plastic film that can be used for a greenhouse. They are: 1) a single-season non-UV 6 mil plastic from home depot or other local hardware store, 2) a UV stable 4-year greenhouse plastic, and 3) a re-enforced UV stable greenhouse plastic. The home depot type plastic is very cheap, but is really not designed for use on greenhouses, and breaks down quickly. We ended up using the basic 4-year greenhouse plastic, and were able to cover all surfaces with a 20' x 20' piece.
With the base of the greenhouse being constructed out of mini pallets, we were able to incorporate base venting into our greenhouse. We had also planned a front door and a back zip-up door, but ended up not using the zip door, and instead added an automatic vent opener and window in the rear of the greenhouse.
First we selected our spot and leveled the foundation. We used mini pallets to build the base of the greenhouse. We screwed them together, and then carried them out in whole segments to the foundation. Each of the mini pallets measured 13" in length. For our 12.5' greenhouse, we used 12 pallets on each side. This gave us a little bit of excess, which was sawed off later.
We applied re bar braces pounded into the ground on the inside with conduit straps to secure the foundation to the ground. Didn't want the whole structure to fly away one night. Then we added 3' steel spikes on the outer walls to counter the force of the panels pushing outward.We used a 2 x 2 board as a bracing beam to hold the panels even, and then used fence staples to secure the cattle panel to the base pallets.
Once all three cattle panels were in place, we used bailing wire to secure the panels together and made sure the cut point faced inward as to not puncture the greenhouse plastic. We framed in the front and back end walls. The plastic was then stretched over the ends and secured with 1x2 wood strips to the end wall pieces. This made the plastic very tight and secure.
After the front and back walls were framed, we added pipe insulation to the ends of the cattle panels as a way to help protect the plastic from the sharp edges of the panels. A ridge beam was added for additional stabilization. We used left over plastic to build the door, which was designed to be open partially or all the way.
In order to secure the plastic along the sides of the greenhouse, the plastic was sandwiched between a 2x2 and a 1x2. This allows the option of either keeping the plastic on the ground (and covering the pallet vents) or easily propping it up to allow for more airflow on hot days. We then added a rear wall automatic vent opener. The window opens as the heat rises and greatly increases the airflow as it opens.
** After building your Greenhouse, you will want to start some Great Non GMO Heirloom Seeds. At THE SEED GUY, All of our Heirloom Seeds are Small Farm-Grown, Fresh from the New Fall 2022 Harvest, and we hand count and package them, like the old days, so you get the best germination.
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